Flow monitoring in drum washers
IO-Link enabled flow sensors control the supply of cleaning agents
Automotive suppliers use industrial drum washers to remove adhesive substances, such as drilling emulsions, rust film or greases, from submersible constructions, mounting parts and small batch parts. For this purpose, they usually use acidic and alkaline degreasers or cleaning agents, which are fed into the washing process.
Thanks to sensor support, users have a clear view of the media supply and can continuously monitor the quality of the cleaning process. Due to its high protection class and the use of selected materials, Turck’s FS+ flow sensor is specially designed for use in such harsh environments.
Your Benefits
- Flexible installation thanks to free sensor alignment and 340° rotating sensor housing
- Fast commissioning with Quick-Teach: Set the switching point in seconds
- Reliable long-term stability due to high repeatability
Maximum protection against ingress of moisture
In combination with the innovative sealing concept, the material combination protects the FS+ against the ingress of moisture — whether due to splash water and spray during use or during high-pressure cleaning of the device. The IP6K6K, IP6K7 and IP6K9K protection classes guarantee the sensor’s long-life cycle. Furthermore, the readability of all displays is ensured, as the translucent front cap and metal housing are scratch-resistant and inscribed using a laser.
Error-free setting of the switching point
The flow sensor issues an alarm as soon as the intended reference flow is exceeded or undershot. The switching point can be set in just a few steps in Quick-Teach; users can define it directly at the sensor. Delta flow monitoring guarantees that the teach point is taught-in at the right time, which significantly reduces accidental or systematic errors.
Simple mounting and commissioning
The FS+ is easy to mount, which also saves a great deal of time when setting up the application. The sensor always operates within the specified parameters, regardless of how the sensor is aligned in the pipe. The sensor head can also be subsequently freely positioned around 340° to conveniently adjust the display and electrical connection.
- Automotive
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- Area Guarding for Robotic Cells
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- Manual Feeding in Weld Cell
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- Engine Block Part-In-Place Detection
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- SUCCESS STORIES
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- Chemical
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- Leading Edge Detection of Plastic Container
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- Container Check
- Date/Lot Code Verification
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- Detection of Pipe Elbows
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- Success Stories
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- Clear Plastic Bottle Detection
- Frozen Food Packaging Label Inspection
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- Logistics
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- Height Control and 3D Spatial Monitoring on Autonomous Forklift Trucks
- Decentralized Control of Conveyor Modules
- Tracking Big Bags with RFID
- Distance Detection in Container Cranes
- Access Control for Protected Areas
- Decentralized Muting of Electro-sensitive Protectice Equipment
- I/O Blocks Control Roller Conveyor Modules
- Container Check
- Fast Tag Detection at Warehouse Gates
- Item-level Detection with UHF RFID
- Preventive Maintenance on Conveyor Belts
- Detection of Transport Containers
- Level Detection in Vessels
- Identification of Cryovessels
- Identification of Mobile Containers with Handheld Devices
- Identification of Food Containers
- Tier 1 – Bumper Identification
- Condition Monitoring in Storage Rooms
- Collision Protection on Reach Stackers
- Success Stories
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- ROI After Three Avoided Delivery Errors
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- Decentralised UHF RFID Solution
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- IP67 Power Supplies for Conveyors
- Modular Conveyor System
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- Mobile Equipment
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- Loading Dock Occupancy Monitoring
- Monitoring Railcars Wheels Wirelessly
- Automatic Slope Compensation
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- Material Flow Monitoring on a Combine Harvester
- Determining the Boom Angle Position
- Vehicle at Loading Dock
- Wireless Forklift Signaling
- Equipment Compartment Illumination on Fire Engines
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- STS Collision Avoidance
- Collision Protection on Reach Stackers
- Success Stories
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- RFID Guides AGV in Suspension Production
- Block I/O Modules on Super Yacht
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- I/O for Dust Suppression
- Cabinet Cooling
- Quick Disconnect Connectivity
- Automation Solutions for Extreme Cold
- Remote I/O for Cranes
- Rugged Heavy Metal Lifting
- Rollercoaster Positioning
- Mobile Machinery Solutions
- Exact Height Positioning
- Critical Angle Sensing
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- Oil and Gas
- Packaging
- Decentralized RFID Package Verification
- Identification of Printing Color Cartridges
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- Monitoring Changeover Processes
- Identification of Test Bottles
- Box Insert Detection
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- Detection of Transport Containers
- Success Stories
- Clear Container Detection
- Correct Label Verification
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- Vertical Form Fill Seal Machine Solutions
- Pharma
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- RFID Control of Tube Connections in the Ex Area
- Decentralized package verification for pharmaceutical products
- High-Speed Tablet Counting With Fiber Amplifier
- Pharmaceutical Skids with Decentralized I/O Technology
- Ex Isolation in Modular Process Plants
- Control of Valve Interfaces
- I.V. Bag Liquid Detection
- Monitoring of Quarter Turn Actuators
- Detection of Pipe Elbows
- Remote Signal I/O
- Liquid Level Monitoring In A Large Tank
- Planning and Construction of Super Skids
- Easy Connection of Field Devices
- Identification of Cryovessels
- Identification of Mobile Containers
- Identification of Mobile Containers with Handheld Devices
- Identification of Hose Connections for Precursors
- Identification of Hose Connections in Sterile Areas
- Identification of Hose Connections in Ex Zone 1
- Identification of Big Bags and Bioreactors
- Identification of Single-Use Applications
- Semiconductor
- Electronic Marking Verification
- Counting Integrated Circuits
- Inspection of Two Barcodes
- Compact Safety Control
- Safeguarding Small Access Points
- Semiconductor Process Tool Illumination
- Adhesive Detection on PCB Assembly
- Wafer Center Detection with DF-G2
- Great Detail Inspection for Mobile Electronic Devices
- Error Proofing for IC Chips loaded into Pocket Tape
- Presence and Orientation of IC Chips Seated in Nests
- Detection of Hard Disks
- Multiproduct Light-Guided Assembly Station
- LED Status Indication During Semiconductor Manufacturing
- Safeguarding Small Access Points
- Success Stories